Tuesday, March 4, 2014

Pressure box seal

On to the pressure box seal…

I wanted to try a leather seal for the pressure box, so I gathered my scissors, contact cement and a strip of split leather.


Busker organ pressure box seal

First I laid the leather strip over the rim of the pressure box and cut it to approximate length, leaving a little extra for final trimming.
I found that the scissors didn't work nearly as well as a new razor blade. The razor blade was easy to push down and make a straight clean slice. I cut all the corners at 45s.

Busker organ pressure box seal


I then applied contact cement to the rim and the cut strips of leather, waited about 10 minutes then pressed the strips into place.


Busker organ pressure box seal


For the rim of the lid, I chose to go with chamois, but since I didn't have it in a nicely cut strip like the leather, I had to first make my own strips. I have a rotary paper cutting board, and I found that it did an excellent job of making straight cuts through the chamois.

Cutting leather with a rotary paper cutter

I repeated the length cutting and cement process and here's how it looks:

Busker organ pressure box leather seal




Busker organ pressure box leather seal

Overall, it seems to only add about an 1/8" (at most) to the height when the lid is in place:


Busker organ pressure box leather seal


If it proves to be an adequate seal, I'll probably stain the ouside edges to match the exterior a little more closely. If it doesn't work well, I guess I can razor-blade it off and try a more synthetic alternative.




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